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Synterprise’s Reliability Management programs are designed to move your maintenance organization from a reactive mode to a proactive condition-based mode of reliability management. Synterprise consultants can help you design, implement and manage processes to:
     
   

Increase equipment availability and reliability

 
   

Lower operating costs

  
   

Increase worker productivity

   

Increase equipment uptime

   

Decrease unplanned maintenance activities

 
  Services and Training
 
Sustainable Reliability Management (SRM)
 
   
  Sustainable Reliability Management (SRM) creates an optimal balance between equipment reliability and cost efficiency. SRM costs up to 60% less to implement than traditional Reliability Centered Maintenance (RCM) processes yet maintains similar levels of reliability. SRM is the most practical reliability program available. SRM directs you to perform the right maintenance on the right equipment at the right time; typically with current plant resources.
 
 
 
 
   
  Sustainable Reliability Management Objectives
   
     
    Do the work that yields the highest reliability at the lowest cost  
    Do the work correctly the first time  
    Do the work when it will be most effective  
    Maintain the functionality of critical systems  
    Maintain critical knowledge despite employee turn-over  
    Implement easy to understand and repeatable maintenance processes
   
  Synterprise’s Primary Improvement Tools
   
    Equipment Assessment
    Failure Modes and Effects Analysis (FMEA)
   
Root Cause Analysis
    Process Analysis and Control
    Process Definition
    Process Alignment  
    Process Control  
    Process Continuous Improvement  
    Analysis of Preventive Maintenance, Predictive Maintenance, and Condition Based Management
    Computerized Maintenance Management System (CMMS) and Asset Reliability software
 
  Training Programs
     
      Our training programs feature consultants who understand and have practiced global “best practices”. A typical Synterprise consultant/instructor has 25 years of experience gained while holding key O&M plant positions. Their “common sense” approach uses real-world examples to illustrate how to fully implement world-class reliability tools. Synterprise training programs highlight the importance of all of the elements of Sustainable Performance Improvement:

     
         
  Sustainable Reliability Management Training
   
Our instructors provide you with the knowledge and experience you need to maximize reliability program benefits. Our training program covers not only the fundamentals but advanced principles to ensure program sustainability over the long term. Courses include:
       
Sustainable Reliability Management methodology Statistical analysis methods
System selection/boundaries Analysis process methodology
System component functional assessment Structure tree
Component criticality assessment Statistical measures
Critical component analysis techniques Types of data
Non-critical component analysis techniques Meaningful data sets
Error mode and effects analysis Central tendency
PM best practice templates Regression and correlation analysis
PM prioritization and scheduling Histograms
Process analysis and control Controls charts
  Process alignment X,R charts
  Process definition C charts
  Process control Process capability assessment
  Process continuous improvement      
 
Reliability Enabling Technologies
 
Synterprise deploys both functional and technical expertise to integrate a broad scope of work management, outage, and optimized business processes with reliability technologies. We are experienced in implementing a broad range of technologies to consolidate, analyze, and archive condition data.
 
IVARA EXP Asset Reliability Software
Synterprise PlantCare® RDM Reliability Data Archiving Software
 
CMMS and Asset Management Software:
MAXIMO, PassPort, EMPAC, SAP . . .