Site Bulk Material Handling and Elm Road Generating
Station
Elm Road Generating Station (ERGS) is a two unit
coal fired electric power generation facility with limestone flue
gas scrubbers. The generating station is currently in the early
stages of construction. The Site Bulk Material Handling (SBMH)
facility is primarily a coal, limestone and gypsum handling facility
that, upon completion, will manage bulk material for both ERGS
and Oak Creek Power Plant (OCPP).
When commissioned, ERGS and SBMH facilities will bring several
thousand new pieces of equipment into service. The plant maintenance
master data development is an initiative that will provide a usable
and effective database in support of operation, maintenance and
performance management of the new equipment. Master data development
will be completed prior to training and startup activities of each
project. The resident technology for the master data will be SAP.
Master data development methodology will capture industry best
practice where practical and will provide alignment to stakeholder
business process requirements. Two phases defined below as PM Master
Data Assessment and PM Master Data Build will be required to accomplish
the steps leading to the achievement of positive results.
Phase One: Plant Maintenance
Master Data Assessment
A.
Perform master data needs assessment: master data
organization and team skills, define organizational business process
(process map and workflow) matrix including Equipment Master, Item
Master, Job Plans and Work Order Processing
B.
Define/build master data standard based on data sources,
integrity, maintenance and control
C.
Complete equipment criticality review to refine data
standard requirements in support of a reliability maintenance strategy
and PM Basis
Phase Two: Plant Maintenance Master Data Build
A.
Define/build applicable detail level O&M business
processes
B.
Build master data tables, plant and organizational
structure, equipment function, location, record, and planned maintenance
task detail
C.
Build spare parts and Bill of Materials details:
documents, preload data checks, and load data
D.
Test master data build using O&M business processes:
build testing scenarios, perform tests and make appropriate changes
E.
Train system users: prepare and deploy appropriate
training and documentation
