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EAM/CMMS Upgrade:
What to do and when to do it.

  Case Studies
1.
Assess the current Enterprise Asset Management (EAM) implementation. It’s typically less costly and time consuming to hire a qualified consultant to do the assessment than trying to do it on your own. He can quickly assess the current system design and utilization and provide a go-forward plan. (Typical cost for this Readiness Assessment is about $3,000). Be ready to answer questions on system architecture (servers and other hardware), software version and number/type of licenses, current use (work orders, purchasing, inventory, etc.), integration to other applications (Accounting, GIS, MS Project, etc.), database type and location(s), and database quality (work order backlog, asset hierarchy, etc.).
2.
Develop a clear “vision statement” of the benefits to be gained from the upgrade. Example benefits: Speed (faster PO issuance, work order processing), quality (fewer errors, lower risk of unexpected production down-time), communication (common group goals, standard nomenclature), productivity (labor efficiency, production uptime, availability), and knowledge retention (documentation of processes about to be lost due to employee retirement, resignation, etc.).
3.
Get a management commitment with a strong business case. Consultants can help with this process by:
a. Building a business case based on the “vision statement” benefits that helps you sell it to upper management
b. Developing a doable timeline and budget
c. Finding necessary technical and implementation resources from inside the organization and/or through consultants
4. Find a qualified implementation partner. Outside help is typically cost-effective and almost always needed due to the specialized skills and methodologies required for a smooth upgrade. Send a Request for Information (RFI) to potential implementation partners. Companies who are implementation partners with leading EAM companies and/or have experience with most EAM software should be given first consideration. Other key points:
  a. Technical skills are more important than industry knowledge. IS THIS TRUE???
  b. Ask potential partners about their work-process development skills and experience. Your goal should be to avoid automating dysfunctional processes.
  c. Change-management skills are crucial.
  d. Make sure the partner has user training and process documentation skills.
  e. Ask about experience with similar projects.
  f. Communicate with reference sites.
5. Develop a Request for Proposal (RFP) and send it to a small number of pre-qualified companies. (Example RFP)
6. Review RFP responses and award the work to the company with the best value proposition. Lowest cost is rarely best; especially if the project scope is subject to change. Some companies bid low to win the project with the plan to charge more as the project continues. Plus, support from consultants in software selection can help the client understand vendor-speak, and allows the client to make a objective selection instead on a fuzzy subjective selection.
7. Gain specific management commitment for the resources necessary for a successful implementation. If management won’t to commit to enough resources for the COMPLETE IMPLEMENTATION, it may be prudent to end internal discussions and only document problems. This information will be useful when building a business case – later. Don’t become involved in an under-funded implementation that is destined to fail and ruin your reputation and perhaps your career.
8. Use your current EAM to monitor the upgrade project milestones and adherence to an implementation timeline. Your current EAM’s scheduling tool can be used to monitor day-to-day performance. Another valuable technique is to setup a work breakdown structure (WBS). This would allow you to see actual cost versus estimate by cost element.
9. Confirm that all aspects of the implementation have been competed including user training and documentation. Performance benchmarks should be set up at the beginning to show where you are versus where you want to be when the project is complete. The goals for the project should be clear. Also, make sure everyone agrees to your definition of “done”.
10. Conduct a project review and compile “lessons learned” for use in your next implementation/upgrade. This can be very valuable information to yourself - and others.
11. Maintain the implementation team structure for at least one year after the upgrade is complete. Change is tough. This team is crucial to long-term success. There should be a Core Team for the upgrade but also a User Group once the system goes live. These groups should maintain an action list. This list may contain problems (and fixes), open and closed, prioritized activities, assignments – internal or external, approvals and cost estimates.
 
Additional resources:
 
Why use a consultant?
Should I upgrade my Enterprise Asset Management software?
Maximo 6.x new features
How will you cope when your key people retire?
Example EAM/CMMS Upgrade Request for Proposal (RFP)